工業用油再生裝置 - CMM-6RL

工業油是一大類商業油，包括幾類：

• 一般用途的工業油
• 配方工業油
• 液壓系統用油
• 用於機床設備滑軌的潤滑油
• 重機械零件用油
• 軋鋼機用油
• 齒輪傳動（變速箱）油

這些類別因共同的功能而結合在一起 - 各種工業設備的摩擦零件的潤滑，以及在以高溫和高壓為特徵的惡劣條件下的操作，以及流體力學和邊緣摩擦模式。

在運轉過程中，當受到有害因素的影響時，工業油會被水、機械雜質和淤泥污染；油發生老化，其酸價增加。使用老化的工業油質會導致設備故障和昂貴的維修費用。通過及時更換工業油，可以防止這些後果。沖洗後，新油被倒入系統，而舊油被送去處理。

CMM-6RL裝置中的工業油再生

GlobeCore的經驗表明，大多數工業油的使用壽命在更換時並沒有完全過期，因為它們含有有用的碳氫化合物。如果通過再生去除油中的有害雜質和老化產物，它將完全恢復其特性，並可在工業設備中重新使用。

GlobeCore在CMM-6RL裝置中實施的工業油再生技術，是基於將油通過一層天然吸附劑。吸附劑被放置在再生圓柱中，當油通過吸附劑時，它吸收並保留所有的老化產物，包括酸性成分。同時，有用的碳氫化合物的結構保持不變。在裝置出口處，再生的工業油的性能接近於新的工業油；因此，它可以重新用於其預期的目的。

工業油再生的CMM-6RL裝置操作特點

CMM-6RL裝置的主要特點是可以在不從再生圓柱中取出吸附劑的情況下進行重新活化。如果使用過的吸附劑應在具有類似預期用途的其它設備中處置，GlobeCore 技術可確保通過燃燒回收吸附劑，並重複使用其再生工業油（至少 300 次再活化）。

操作週期的持續時間和耗電量

1. 油再生（持續時間-6 h，消耗功率-1.5 kW/h）。
2. 吸附劑的重新活化：

• 準備工作（持續時間-1 h，消耗功率-6.25 kW/h）。
• 吸附劑點燃（持續時間-1 h，消耗功率-17.5 kW/h）。
• 吸附劑燃燒（持續時間-15 h，消耗功率-25.5 kW/h）。
• 填充（持續時間-0.5 h，消耗功率-6.5 kW/h）。

優勢

• 操作方便。該裝置通過雙扣式快速接頭快速連接到清潔和骯髒的油槽；油的淨化過程通過玻璃視窗進行可看見的監控；在再生圓柱的底部有一個服務艙口，用於維護和清洗。
• 該裝置可以在自動模式下運轉。選擇所需的操作模式，通過顯示單元助記符號的觸控螢幕來控制轉動裝置。為了啟用控制按鈕，操作員只需觸摸它們。
• 吸附劑無需從裝置中取出即可回收，冷卻後可立即用於下一個再生循環。在最後一次的活化結束時，吸附劑可以作為建築骨料或在農業中用來鬆動緊實的土壤。
• 在設備運轉過程中，不會出現向環境中排放有害氣體的情況。該裝置配備了一個用於中和燃燒產物的雙級系統，該系統由一個碳過濾器和一個催化轉化器組成。

* – in order to obtain the best result of industrial oil regeneration, it is recommended to first remove mechanical impurities by means of CMM-4.0F unit and water — by means of CMM-1.0CF unit.

Industrial oils are a large group of commercial oils that comprises several classes:

• general-purpose industrial oils;
• formulated industrial oils;
• oils for hydraulic systems;
• oils for machine-tool equipment slideways;
• oils for heavy-duty components;
• oils for rolling mills;
• gear transmission (gearbox) oils.

These classes are united by a common function — lubrication of friction components of various industrial equipment and operation in harsh conditions characterized by high temperatures and pressures, as well as by hydrodynamic and marginal friction modes.

During operation, when affected by harmful factors, industrial oils become contaminated with water, mechanical impurities, and sludge; aging of oils occurs and their acid number increases. The use of aged industrial oils leads to equipment breakdowns and costly repairs. These consequences are prevented by timely change of industrial oil. After flushing, new oil is poured into the system, and the old one is sent for disposal.

Regeneration of industrial oils in CMM-6RL unit

GlobeCore’s experience indicates that the useful life of most industrial oils is not fully expired at the time of change, since they contain useful hydrocarbons. If harmful impurities and aging products are removed from oil by regeneration, it will completely regain its properties and can be reused in industrial equipment.

GlobeCore technique for regeneration of industrial oils implemented in CMM-6RL units is based on pumping the oil through a layer of natural adsorbent. The adsorbent is placed into the regeneration columns, and when the oil passes through the adsorbent, it absorbs and retains all aging products, including acidic constituents. At the same time, the structure of useful hydrocarbons remains unchanged. At the unit outlet, regenerated industrial oil has the performance close to that of new industrial oil; thus, it can be reused for its intended purpose.

Operation features of CMM-6RL unit for regeneration of industrial oil

The main feature of CMM-6RL unit is the possibility to reactivate the adsorbent without removing it from the regeneration columns. If the used adsorbent should be disposed of in other equipment of a similar intended purpose, GlobeCore technology ensures reclamation of the adsorbent by burning, as well as repeated use thereof for regeneration of industrial oil (at least 300 reactivations).

1. Duration of operating cycles and power consumption
2. CMM-6RL unit for regeneration of industrial oils sequentially operates in the following modes:

• Oil regeneration (duration — 6 h, power consumption — 1.5 kW/h);
• Adsorbent reactivation:
• preparation (duration — 1 h, power consumption — 6.25 kW/h);
• adsorbent ignition (duration — 1 h, power consumption — 17.5 kW/h);
• adsorbent combustion (duration — 15 h, power consumption — 25.5 kW/h);
• refilling (duration — 0.5 h, power consumption — 6.5 kW/h).

Advantages

• Convenience of operation. The unit is quickly connected to tanks for clean and dirty oil through camlock quick couplings; the oil purification process is visually monitored by means of sight glasses; a service hatch is provided at the bottom of the columns for their maintenance and cleaning.
• The unit can operate in automatic mode. The required operating mode is selected, and the actuators are controlled from the touch panel which displays a mnemonic diagram of the unit. In order to enable the control buttons, the operator just needs to touch them.
• The adsorbent is reclaimed without being removed from the unit and can be used for the next regeneration cycle immediately after cooling. At the end of the last reactivation, the adsorbent can be used as a construction aggregate or in agriculture to loosen compact soils.
• There occur no harmful emissions into the environment during the unit operation. The unit is equipped with a two-stage system for neutralization of combustion products which consists of a carbon filter and a catalytic converter.

* – in order to obtain the best result of industrial oil regeneration, it is recommended to first remove mechanical impurities by means of CMM-4.0F unit and water — by means of CMM-1.0CF unit.